Simulation (FEA & CFD)
Transient thermal and CFD fluid simulation to validate performance before physical prototyping. Accurate numerical prediction of two-phase thermosyphon physics.
Our Process
- 1
Pre-Processing & Mesh Generation
Importing CAD models and constructing refined fluid-solid computational meshes for 2-phase CFD and structural FEA. - 2
Two-Phase & Thermosyphon Modeling
Simulating vacuum phase change (evaporator to condenser flow) and acetone fluid dynamics under gravity assistance. - 3
CHT & Airflow Optimization
Analyzing cross-flow air velocity profiles (Y-flow) across fin channels to maximize heat dissipation while minimizing fan pressure drop. - 4
Structural & Stress FEA
Calculating mechanical pressure resistance, thermal expansion stresses, and FSW weld seam integrity under peak operational loads. - 5
Simulation Report & Design Verification
Delivering a comprehensive audit report with temperature contour maps, pressure drop curves, and PUE projections.