Engineering Services
From concept to mass production - we guide you through every step
Our Services
Development
Customized CAD design & thermal system engineering. Direct contact in German & English – further details upon request.
Simulation (FEA & CFD)
High-precision CFD fluid dynamics and two-phase FEA modeling to validate all thermal parameters.
Prototyping
Rapid functional prototype realization via precision CNC machining, Friction Stir Welding (FSW), and vacuum charging.
Testing & Validation
Comprehensive calorimeter test bench validation, helium leak testing, and PUE performance verification.
Mass Production & Scaling
Automated FSW production line with 100% inline helium testing. Capacity: up to 200,000 units/year.
Global Manufacturing & Co-Engineering
We bring your thermal designs to mass production readiness and manage cost-optimized volume manufacturing through our global ALVC network.
Global Series Manufacturing
Scalable, turnkey production of custom thermal solutions utilizing our state-of-the-art Asian manufacturing facilities (> 100,000 units/month).
Design for Manufacturing (DFM)
German Engineering: Production-ready CAD optimization (Vacuum Brazing, FSW welding, extrusion) ensuring a seamless transition to mass production.
Design-to-Cost (DTC)
European value engineering combined with global cost efficiency to meet aggressive target unit costs without compromising performance.
Quality Assurance out of Stuttgart
Production in ISO 9001 & IATF 16949 certified ALVC facilities. Engineering, project management, and final QA are coordinated centrally from Stuttgart.