Prototyping
Rapid functional prototype realization via precision CNC machining, Friction Stir Welding (FSW), and vacuum charging.
Our Process
- 1
Material Preparation & CNC Machining
Precision milling of aluminum extrusions and transverse manifold balance channels. - 2
FSW Solid-State Joining
Hermetic Friction Stir Welding of end caps and manifold interfaces to guarantee zero-pore seam integrity. - 3
Evacuation & Precision Liquid Charging
Vacuum degassing of internal chambers and automated volumetric acetone charging (20%–30% fill ratio). - 4
Module & Hybrid Assembly
Integrating fin arrays, EPDM frame gaskets, and mini-propane compressor auxiliary circuits (0.4–0.7 kW). - 5
Pre-Test Inspection & Prototype Release
Executing preliminary pressure/seal checks and releasing functional prototypes for bench validation.